DC Generator Construction MCQ || DC Generator Construction Questions and Answers

11. Pole shoe of a D.C. machine is laminated for the purpose of

  1. Decreasing hysteresis loss
  2. Decreasing eddy current loss
  3. Decreasing both hysteresis and eddy current loss
  4. Manufacturing ease

Answer:2. Decreasing eddy current loss

Explanation: 

  • The pole shoes are generally made of thin strips called laminations to reduce eddy current loss.
  • The thickness of the transformer core laminations is usually in the order of 0.25 mm to 0.5 mm.
  • The thickness of silicon steel lamination is defined by varnish + silicon steel + varnish.
  • Insulating material between laminations is required for electrical isolation, so as to reduce eddy current loss.
  • The process of bunching all laminations is called core staggering.

 

12. The insulating material used between the commutator segments is normally ___________

  1. Graphite
  2. Paper
  3. Mica
  4. Insulating varnish

Answer: 3. Mica

Explanation: 

The insulating material used between the commutator segments is normally mica as it has a very high dielectric stress of around 1180 kV/cm.

 

13. Which of the following parts is NOT connected to a DC machine?

  1. Armature
  2. Damper windings
  3. Commutator
  4. Carbon brushes

Answer:2. Damper windings

Explanation: 

Damper winding is used in Synchronous machines for reducing hunting (both motor & generator) and proving induction torque at starting (motor). It is not used in DC machines.

 

14. Which of the following is not a function of the magnetic frame in a DC generator?

  1. It provides low reluctance path for flux.
  2. It carries the magnetic flux produced by the poles in the DC generator.
  3. It acts as a protective cover for the whole machine
  4. It provides mechanical support for the poles in the DC generator.

Answer:1. It provides low reluctance path for flux.

Explanation: 

The outer frame or yoke serves a double purpose in DC machine:

(i) It provides mechanical support for the poles and acts as a protecting cover for the whole machine and

(ii) It carries the magnetic flux produced by the poles.

In small generators where cheapness rather than weight is the main consideration, yokes are made of cast iron

For large machines usually cast steel or rolled steel is employed.

The modern process of forming the yoke consists of rolling a steel slab around a cylindrical mandrel and then welding it at the bottom.

The feet and the terminal box etc. are welded to the frame afterward. Such yokes possess sufficient mechanical strength and have high permeability

 

15. Which of the following relation is TRUE for progressive winding of a DC machine?

  1. YF = YB – 2
  2. YF = YB + 1
  3. YF = YB – 1
  4. YF = YB + 2

Answer: 1. YF = YB – 2

Explanation: 

  • In a simplex lap winding, the various pitches should have the following relation:
  • The back and front pitches are odd and are of opposite signs. They differ numerically by 2,
  • YB = YF ± 2
  • YB =YF + 2 for progressive winding
  • Y= YF – 2 for retrogressive winding
  • Both YB and YF  should be nearly equal to pole pitch.
  • Average pitch = $\frac{(Y_B +Y_F)}{2}\). It equals pole pitch\(= \frac{Z}{P}$

 

16. In a four-pole D. C. machine

  1. All the four poles are North poles
  2. Alternate poles are North and South
  3. All the four poles are South poles
  4. Two North poles follow two South poles

Answer:2. Alternate poles are North and South

Explanation: 

  • Poles are joined to the yoke with the help of bolts or welding.
  • They carry field winding and pole shoes are fastened to them.
  • Pole shoes serve two purposes; (i) they support field coils and (ii) spread out the flux in the air gap uniformly.
  • DC machine consists of alternate poles such as North and South poles known as Heteropolar structure.

Heteropolar structure: 

  • The induced emf in a conductor goes through a cyclic change in voltage as it passes under north and south pole polarity alternately. Thus, induced emf in the conductor alternates in magnitude.
  • For a constant velocity of sweep (rotation of conductor) the induced emf is directly proportional to the flux density under which it is moving. If the flux density variation is sinusoidal in space, then a sine wave voltage is generated.

 

17. Copper brushes in D. C. machine are used

  1. Where low voltage and high currents are involved
  2. Where high voltage and small currents are involved
  3. In both of the above cases
  4. In none of the above cases

Answer: 1. Where low voltage and high currents are involved

Explanation: 

  • The brush in a DC machine is a component that collects the current from the moving parts and feeds it to the stationary circuit
  • Brushes are usually made from carbon or graphite, but copper brushes are preferred in low voltage high current requirements.
  • Brush contact loss attributes to the resistance between the surface of the brush and the commutator
  • This loss is mostly enclosed in armature copper loss
  • As copper losses depend on load current, brush contact losses also depend on load current; These are directly proportional to the current

 

18. The main Function of the Bearing in the DC generator is

  1. Reduce armature reaction
  2. Reduce hysteresis loss
  3. Reduce Friction loss
  4. Reduce Airflow loss

Answer: 3. Reduce Friction loss

Explanation: 

The bearings in a DC generator may be ball or roller bearings these are fitted in the end housings. Their function is to reduce friction between the rotating and stationary parts of the machine. Mostly high carbon steel is used for the construction of bearings as it is a very hard material.

 

19. The shaft in a DC Generator is made up of ______

  1. Mild Steel
  2. Hard Steel
  3. Copper
  4. Mica

Answer:1. Mild Steel

Explanation: 

The shaft in DC Generator is made of mild steel with a maximum breaking strength. The shaft is used to transfer mechanical power from or to the machine. The rotating parts like the armature core, commutator, cooling fan, etc. are keyed to the shaft.

 

20. The function of _______ is to collect the current from the commutator of the machine.

  1. Pole shoe
  2. Yoke
  3. Brush
  4. Armature winding

Answer:3. Brush

Explanation: 

The function of the brush is to collect the current from the commutator of ‘ the machine. They are made of carbon and are placed in brush holders. The brushes rest on the commutator segments against the spring tension. A lever is used to adjust the spring tension.

The commutator and brush arrangement is the connecting link between the armature winding and the external circuit. The purpose of bearings is to provide free and smooth rotation of the armature. Ball bearings are frequently.

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